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Injectable Powder Filling Machine | Single Head Auger Type Dry Syrup Powder Filling Machine |
Dry Syrup Powder Filling Machine


Pharmaceutical Filling and Sealing Machine

Powder Filling MachineInjectable Powder Filling Machine

Automatic Injectable Powder Filling with Rubber Stoppering is a compact model used for filling stoppering of Dry Powder Injectable in to vials.

The incoming dry container (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving Powder Filling Machinedelrin flat conveyor belt at the required speed of the correct placement below powder wheel.

The sterilized powder is stored in powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density. The powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade. Doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the container. The time dose of Compressed air (Nitrogen Gas), sterilized low pressure air sequentially flushes out powder from the port of powder wheel in to the container one by one.

The filled container are immediately separated on the conveyor by vial separator and moves further for stoppering operation. (Different grooves separator can be used which depends on the container diameter or multiple dosing system).

The sterilized, siliconised, rubber stoppers stored in the vibrator bowl moves to vibratory bowl and stacked vertically in the rubber stopper chute. The container is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the container is passed between two pressing roller for tight fit fixing of rubber stopper.

  • M.S. moulded structure duly powder coated to avoid any vibration with adjustable screws to adjust conveyor height as per infeed tunnel.
  • Total Table top cGMP model.
  • All parts and assemblies coming in contact with powder and rubber stopper are made of S.S.316 and easily removable for mandatory Autoclaving/ Sterilisation.
  • “NO VIAL, NO FILL” System eliminates wastage of costly powder.
  • Spring loaded Teflon top seal for powder hopper reduces the friction between and top seal and avoid chance of white particle shading during production.
  • Doctor blade and wiper blade can be adjusted from outside also without disturbing any production, which saves lot of time, powder wastage and chances of area condition disturbance.
  • All assemblies under top plate are positioned as for easy cleaning or maintenance.
  • Multiple dosing of injectable powder or change over of container size and different fill size is possible by just changing the vial separator or size of the piston respectively.
  • All driving is through High quality imported Gear motor for better machine performance without vibration or leakage of oil of area floor from gear box.
  • Machine speed can be adjusted through A.C. Frequency drive , which is time saving and easy to synchronise unscrambler and scrambler speed with machine speed.
  • Machine is provided with delrin conveyor belt to avoid sticking of vial on conveyor.
  • Special clutch devices are provided on vial separator for safety purpose.
  • Vibratory bowl for rubber stoppering unit support to run machine with total claimed speed of machine.
  • Air filter will be of S.S.316 housing with Nylon cartridge for proper removal of particle of 0.22 micron having 10” length.
  • Vacuum filter will be of PVC transparent material with nylon cartage having length of 10”.
  • Imported Gear Motor for Main drive, Unscrambler and scrambler.
  • A.C. Frequency drive for Main drive, Unscrambler and Scrambler.
  • Pre and Post Gasing unit for Nitrogen or Carbon Dioxide flushing.
  • Pure air filter for Air and Vacuum.
  • “No Vial, No Filling System”.
  • “No Stopper in Chute, Machine Stop System”
  • Vacuum pump.
  • Acrylic Cabinet with Imported Aluminium Structure for Machine, Unscrambler and Scrambler.

Dry Syrup Powder Filling MachineSingle Head Auger Type Dry Syrup Powder Filling Machine

Automatic Single Head Auger Type Dry Syrup Powder Filling Machine is a compact model used Dry Syrup Powder Filling Machine
for filling of Dry Syrup Powder into bottle. The incoming dry bottle (sterilized and siliconised) are fed through the infeed Turn Table with suitably guided on the moving delrin flat conveyor belt at the required speed for feeding. Filling head is mounted on machine top plate. When bottle reaches to the filling station, it will be hold by the pneumatic bottle holder. Immediately it will be sensed by the bottle sensor as soon as it gets the signals from sensor magnetic clutch starts to rotate which is mounted on auger shaft. It will fill the desire amount of powder to the bottle through auger, where rotation time is previously saved in PLC control. After filling of bottle pneumatic piston goes back and release the bottle to move on conveyor. The main advantage of this machine is Pneumatic bottle holding system is directly connected with Auger rotation, so till bottle get filled with powder as per set value, pneumatic system will not going to release the bottle.

  • Total Compact cGMP model.
  • All parts and assemblies coming in contact with powder and rubber stopper are made of S.S.316 and easily removable for mandatory Autoclaving/ Sterilization.
  • “NO BOTTLE, NO FILL” System eliminates wastage of costly powder.
  • Conveyor driving is through High quality imported Gear motor 
  • Machine speed can be adjusted by A.C. Frequency drive, which is time saving.
  • Machine is provided with delrin conveyor belt to avoid sticking of vial on conveyor.
  • Pneumatic bottle holding system is connected with auger rotation, which eliminates
    chances of bottle transfer before completion of filling operation.
  • Total PLC control for the machine.
  • No change parts are required for any change in bottle diameter from 30 to 120 ml.
  • Imported Gear Motor for Conveyor drive.
  • A.C. Frequency drive for Conveyor drive.
  • “No Bottle, No Filling” System.
  • PLC control for machine.
  • Pneumatic bottle holding system.

Dry Syrup Powder Filling MachineDry Syrup Powder Filling Machine

Automatic Monoblock Dry Syrup Powder Filling with Eight Head ROPP Cap Sealing Machine is a Compact machine used for filling Dry Syrup Powder Filling Machineand sealing of Dry Syrup in bottles.

The incoming dry container (sterilized and siliconised) are fed through the infeed Turn Table with suitably guided on the moving delrin flat conveyor belt at the required speed for feeding to the feed worm for correct spacing between two bottles and get enter into the infeed starwheel, which will be transferred below funnel, 16 nos. of funnel is mounted on round plate and powder filling head is mounted from centre pipe, which gives the flexibility to adjust position of wheel as per requirement and consumes less space on machine. Machine will be having a lifter assembly on base of bottom plate, when bottle come below funnel, bottom platform will lift the bottle and insert the bottle tight fit inside funnel.

The sterilized powder is stored in to powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density, powder wheel rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade, now doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertical position. The time dose of Compressed air, sterilized low pressure air or Nitrogen Gas sequentially flushes out powder from the port of powder wheel in to the funnel. Funnel will be equipped with square rod to break the solid slug of powder and powder will start to fill inside bottle, which is moving along with funnel. In this model Bottle is getting around 5 to 6 second filling time. Bottles further move with funnel and reaches to exit starwheel, which is infeed starwheel for eight head ROPP cap sealing machine, while rotating with starwheel bottle picks up the cap from exit end of chute, ROPP caps kept in orientation unit, automatically orient caps in right direction before entering into delivery chute. And Bottle is entering below the sealing head, consist of total four rollers. Two rollers properly Skirts, Spins and Seals the cap and simultaneously another two roller performs perfect threading according to bottle neck diameter. After sealing operation, sealing head moves upward with help of cam and bottle enters into exit starwheel. Move further on conveyor belt for next operation.

 

For more information about Pharmaceutical Powder Filling Machines, Visit www.bhagwatipharma.co.in
     
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| Home | Industrial Overview | Pharmaceutical Machinery | Pharmaceutical Machinery: Cartoning and Packaging |
| Pharmaceutical Machinery: Applications | Pharmaceutical Machinery: Standards | Pharmaceutical Machinery: Indian Market |
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