Pharmaceutical Mixer | Laboratory Mixer | Selecting Laboratory Mixer | Mixing: Process Technology | Lab Auto Coater | Lab Ball Mill | Lab Coating Machine | Lab Extruder | Fluid Bed Dryer | Lab High Shear Mixer Granulator | Lab Mass Mixer | Lab Multi Mill | Lab Octagonal Blender | Lab Planetary Mixer | Lab SCALE Syrup Manufacturing Plant | Lab Sigma Mixer-Z Blade | Lab Tray Dryer | IBC Loader | Vacuum Conveying System | Rota Cone Vacuum Dryer | |||||||||||||||||
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Application & Process:The Bhagwati compact Bhagwati labcoata- Lab Auto Coater is high efficiency and intelligent automated film & sugar coating advance technology is mainly used in pharmaceutical and food industries. Featuring mechatronis and confirming to the requirement of cGMP. It is a high efficiency, energy saving, safe and clean equipment for film & sugar coating of tablets, Pills and candies with film - organic solvent and aqueous coating. The tablet to be coated make continuous complicated orbital motion the closed rotating Drum under the action of a streamline of Baffles. During the motion coating medium automatically sprays according to the technological process and rational technological parameters, at the same time hot filtered air supplied under a negative pressure. The hot air penetrates through the tablets core layers and is discharged from the bottom of the layers, so that the coating medium sprayed on the surface of the tablet cores will dry rapidly and evenly, thus forming a solid and smooth surface film on tablet.
The Laboratory scale Ball Mill is mainly used for various grind able materials dry or wet type in Chemical, Pharmaceuticals, Herbals and Catalyst Industries for super fine micron size grinding
Bhagwati Laboratory Scale Ball Mill is made from all the contact parts in S.S.316 & non contact parts in S.S. 304.The Drum Size: Dia 90 x 90 mm length cylinder type made from S.S.304 Quality. The drum is rotate on two nos. drive shaft and the shaft is rubber coated. The drum is having variable speed through Ac frequency drive for up to 60 RPM. The complete drive unit with motor and gear box is enclosed in structure and it is made from S.S.304Q. The Controls panel provided with ON-OFF push button, Speed regulator, RPM Meter and Process Cycle timer.
Application & Process:
The Laboratory scale conventional costing machine is ideal for film and sugar coating. The machine is available with 12", 14",16", 18" and 20" size of stainless steel coating pan. The machine is designed with fabricated structure fitted with SS enclosure and drive unit of motor and reduction gear box. Machine has variable speed drive to achieve 5 to 15 RPM by variable speed pulley. The machine is mounted on anti vibration pads which avoids foundation and vibration.
A hot air blower system is provided separately on trolley for easy cleaning and setting. The system has thermostat controller to selected temperatures between 40º C to 100º C by electric Heater. The complete systems fitted suitable motor, blower, piping and nozzle for hot air flow.
Application & Process :
The Bhagwati compact Bhagwati lab-extrude high precise technology is mainly used in pharmaceutical, chemical, Agro chemical and food industries. Featuring mechatronis and confirming to the requirement of cGMP. It is a high efficiency, energy saving, safe and clean equipment for convert mixed dough to fixed diameter extrudes/ needles.
The Lab Extruder Equipment has two major parts one is the die screen of required size and other is pressing screw, needles coming out of the extruder are cut into definite length by cutter blade. The size of sieve can very from 0.5 to 5 mm hole size. For conversion into spherical spheres/pellet a Spher'oidizer needs to be used conjunction with the extruder.
Application & Process :
The Bhagwati compact New lab fbd - Fluid Bed Dryer model Fluid bed technology is a offer an effective and efficient method for drying and agglomerating. The Lab Fluid Bed Dryer has universal application for drying of powder and granules.
The overall concepts of the New lab fbd stream from similar of process based on production model and common needs of consistent processing and ease for operation and cleaning.
The Drying process: Warm air is blown through a perforated distributor to rapidly and gently dry materials until the required residual moisture content is reached. Moisture evaporated from product is exhausted with drying air.
Application & Process :
The Bhagwati compact LAB- mix High Shear Mixer Granulator is a multipurpose processor equally suitable for high speed dispersion of dry powder, aqueous or solvent granulations and effervescent products and melts pelletization.
Bhagwati New LAB- mix-High Shear Mixer granulator series is characterized by the compact construction, modern design and the entire user and user friendly attributes which form the ergonomics design aspects are essential for a wide range of application.
The overall concepts of the New LAB- mix steam from similar of process based on production model and common needs of consistent processing and ease for operation and cleaning. The mixing bowl designed with shallow and wide diameter for guarantee a consistent product vertex mixing by main impeller and granulated by chopper blade. A typical 3 minute dry mix operation than granulation by adding binder manually or spraying unit with pressurized. A free flowing granulate is produced after 3-5 minute and the granules are than rapidly discharge.
Lab Mass Mixer / Lab Ribbon Mixer / Lab Paddle Mixer
Application & Process:
The Laboratory Mixer Is Designed For Uniformly Mixing Of Dry And Wet Material And Especially Suitable For Pharmaceutical, Food And Chemicals Industries.
The Mixer Consists Of A Rigid Fabricated Structure Motor, Gear Box, Mixing Drum, Stirrer And Tilting Device. The Mixing Drum Complete With Stainless Steel Body, Stirrer And Tilting Device. The Mixing Drum Complete With Stainless Steel Body, Stirrer And Sealing Arrangement. The Drive Of Mixing Paddle Is Through Suitable Gear Box And Motor. The Tilting Device Is Provided To Make Easy The Unloading Of The Material And Easy Cleaning Of The Mixing Drum. The Mixing Stirrer Can Be Provided Different Shape Ribbon Type / Paddle Type According To Machine.
The Material Under Mixing Process Can Be Monitoring Through Acrylic Dust Cover And Its Controls Dusting And Contaminations. The Hinged Features Allow Flexibility Of Adding Solution Through Cover During In Operation. The Acrylic Dust Cover Is So Interlocked That Ensure Container Is Totally Closed.
Application & Process :
Table top Laboratory Multi Mill is used for wet and dry granulation in pharmacy colleges, R&D institutions and pharmaceutical industry for research and development of pharmaceutical products.
It is a self contained portable unit useful for granulating, pulverizing, mixing and size reduction. The Multi mill operates on the principle of variable force swing beaters having both knife and impact edges rotating within a selected screen to get the required size reduction.
The material is fed in the hopper, shredded and milled through beaters consisting of knife and impact edges. The rotation speed and direction of beaters could be adjusted through control panel. The material then passes through the cylindrical screen in spiral motion which helps keeping the temperature low and avoids chocking of material during the process. The material is collected in the container placed under the hopper.
In multi mill particle size reduction is done through impact in air, on material by blades moving at high speeds, inside a cylindrical hopper.
Application & Process :
The Bhagwati compact New LAB- BLENDER- Octagonal/ "V' Shape / Double Cone and Bin blender is a multipurpose mixer suitable for effective and uniformed mixing, lubricating and blending process of dry powder and granules homogeneously for facilitating better flow ability of the material for Tabletting and capsules.
The basic machine consists of product mixing drum and it's available in different size and shape. A product drum mounted with single ends by hub shafts on directly and it's rotate in shaft axis. The drive is completely closed with SS 304Q machine body. The drive unit consisting of motor, reduction gear box and control panel.
Application & Process :
The Bhagwati lab-planetary machine is used to mix Liquid to Liquid, Liquid to solid, and solid to solid are in Pharmaceutical Powder, Granules, Ointment, Cream, Galantine, Cosmetics, Food, Confectionary, Chemical and Soaps. It has a homogeneous mixing action and planetary motion (Single or Double Planetary) of the beater enables faster and better mixing of material. The planetary mixer is an intensive mixing, dispersing, kneading and degassing viscous, heat sensitive and above all, cohesive pastes, dough and moist, crumbly masses, such as sealing compounds, adhesives, printing inks, dental plastics, plastisols, condensed soups, battery compounds, cream cracker dough, etc.
Schematic arrangement of mixing action of the high shear blade agitator system is contrary to conventional planetary mixer; the two blade configurations sweep the wall of the can clockwise and rotate in opposite directions at about three times the speed of travel. The shear blades displace the material from the walls of the can and by their overlapping action the center carry the particles towards the agitator shafts, therefore producing a large field of shear forces. By this means even highly viscous and cohesive material can be efficiently mixed. . Rotation of the Planetary Blades on their own axis while they travel around the center of the mixing bowl ensures complete and effective mixing.
The Product container provided with jacketed to heat and cool with circulation of steam/ cold water. Machine can specially designed to operate under vacuum to remove air entrapment in product during mixing, open type beater to cover full cross section of product in bowl, Teflon fitted on SS scrapper provided to scrap product sticking on the bowl. Also option for customized blade design for mixing powder, Liquid, Ointment, Gel & Cream with planetary action.
Application & Process:
LABO syrupplant is Lab scale automatic Oral Syrup Manufacturing Plant is ideal tools for the pharmaceutical industry for the Research and Development of Oral Liquids.
For process of following,
Salient Features:
Fully Automatic liquid oral mfg plant consisting of
Application & Process:
The Bhagwati compact Bhagwati labmix- Lab Scale Sigma Mixer is used for mixing and kneading for mixing, kneading of highly viscous mass, sticky and dough like products, Mixing of pastes, rubber, and heavy plastic masses, applications in Food, Rubber, Pharmaceutical, Chemical and agro industries, Dry powder to wet phase mixing. This mixer is most suitable for highly viscous material and dough like masses.
The Lab sigma kneader is a twin basin kneading machine with two horizontally arranged kneading blades, which are deeply geared into one another and strip themselves reciprocally. Each blade moves the material in opposite direction thereby providing excellent cross mixing of all raw materials. The blades pass the trough walls and each other at close clearances resulting in good mixing. The close clearance produces a shearing and tearing action that is beneficial to the size reduction of solids. Selection of appropriate blade shape and speeds result in excellent mixing.
New Design Features:
Application & Process:
The laboratory scale Tray Drying Ovens are used for drying of pharmaceutical powders, granules, Pigments, Food, Bakery, Electrodes, Chemical, and Plastic etc in an effective and economical way by hot air re-circulation.
Tray dryer is an enclosed insulated chamber in which trays are placed on top of each other. Heat transfer is done by circulation of hot air by electric heaters or any other heating media. Blower fans are installed inside to ensure proper circulation and transfer of heat.
Application & Process:
The IPC Bin loader is used for transferring and discharging the material dust free and without human touch in pharmaceutical industries for Load powder in to HSMG bowl, hopper of tablet press, Container of blender, Load tablet in to hopper of blister pack & Coating Machine and as well as used for online sifting and milling.
The IPC Bin Loader consists of a main frame, Bin fixing arm, Hydraulic lifting device and pivot base. This main frame move 360 degree on axis and Bin fixing arm move upward and downward in the frame by hydraulic cylinder and power pack system. The moveable container/Bin bringing placed beneath the fixing arm, operate the hydraulic drive system which lifts arm with the container and it raises the container till it gets stops exactly in a position, slew the column to swivel the bin over inlet of the next processing equipment, then it could be unload by opening of butterfly on the whatever next processing equipment.
Application & Process:
The Vacuum transfer system is unique dry material transfer system for dust free and avoid to human touch. The vacuum transfer system is used in Pharmaceutical, Food, Agro Chemical, Sugar Industries and chemical. The system is use full for inline milling, sifting, blending, loading and unloading.
The principle of vacuum transfer has been proven to be a better way to move many types of material and a giant step over manual handling. The technology exists for moving virtually any material that can be pulled through a hose or tube. The system is consisting of Blower, Vacuum receiver system with filter, cyclone filter and Pipe.
The vacuum conveying systems designed specifically for the direct charge loading of blenders, mixers, sifter, milling, reactors or any vessel capable of withstanding a vacuum. The vacuum system can be provided mobile type with lifting provision to move one room to another room for loading and loading any machine.
Dryer -1800L |
Dryer -100L |
Application & Process:
The Rota Double Cone Vacuum Dryer is suitable for drying the material which can not operate at low Temperature easily oxidized, poisonous in nature. The Double Cone Rotating Vacuum Drying Equipment is a new drier that integrates mixing and drying in the one body and equips with condenser and vacuum pump. Therefore the vacuum drier is formed. The drier is advanced in design, simple in inner structure, easy for cleaning, to discharge all raw material, convenient in operation and improving work environment. Meanwhile raw material is rotating accompanying with the rotating of container; raw materials cannot be accumulated onto the wall of container, so it has high efficiency heat transfer and high speed drying which save energy. Raw materials are dried uniformly and have good quality at low temperature. It can widely apply to dry raw materials of pharmaceuticals, chemical, Pesticides, foodstuff , dyestuff and so on industries. The equipment is in conformity with the requirements of "GMP". If the solvent does not recover, the condenser may be not used.
1. Material that cannot undertake high temperature.
2. Material that is easy to oxidize.
3. Material that do not permit to destruct.
4. To recover material with residual volatile.
5. Material with vigorous irritative and toxicity
The Rota Cone Vacuum Drier consists of a jacketed double conical shell rotating around 6 RPM with under the state of vacuum inside the shell, pass steam or hot water in to jacket for heating. The large heating surface area presented by the internals of the cone ensures uniform drying of the product, as the product gently tumbles while the cone rotates slowly. The vaporized steam can be pumped out through vacuum exhaust pipe when the damp raw material absorbed heat. The diffusive action induced by the tumbling cone constantly presents a fresh layer to come into contact with the indirectly heated walls of the shell, the dry speed of raw material is quickened and uniform drying efficiency is raised too. A well designed sealing system enable maintenance of deep vacuum inside the shell, and also ensures positive circulation of a heating media in the jacket.